Performance of High-temperature Coatings : Oxidation and Interdiffusion

Sammanfattning: The use of aluminiferous coatings profoundly improves the service life of superalloys but leads to the microstructural degradation of superalloys and thus the loss of mechanical properties. To solve this trade-off, two strategies were employed in this research.At first, we modified MCrAlY coatings by inducing Ta to reduce the interdiffusion effect on substrate alloys. This strategy was verified by 2000 h/1100 °C oxidation tests in two Ta-containing MCrAlY-IN792 systems. The system with 3.3 wt.% Ta MCrAlY displays an outstanding resistance to γ′ depletion in the substrate and comparable oxidation property in comparison with a reference system of Ta-free MCrAlY-IN792. Increasing Ta to 7.4 wt.% results in reduced oxidation resistance. Thermodynamic simulations revealed the phase-transformation mechanism induced by initial interdiffusion, uncovering the cause of γ′ depletion in the substrate and the mechanism behind improving resistance to γ′ depletion by Ta addition.In addition, we developed novel Y-doped AlCoCrFeNi high-entropy alloys by tuning Al/Cr ratio ACR. After a long-term isothermal test in air at 1100 °C up to 1000 h, the higher ACR alloy displayed a stronger oxidation resistance at the early oxidation stage, whereas a contrary result could be detected in the later stage. The microstructural analysis confirmed that the fast growth of spinel dominated the early oxidation process, leading to higher oxidation rate of the lower ACR alloys. The later stage was governed by the growth of Al2O3. Lager size Al2O3 gain formed on the lower ACR alloy impeded the inward diffusion of oxygen and thus reduced the oxidation rate, which was further verified by our thermodynamic calculations.